INFORMATION & DOWNLOADS

NOTE: See bottom of page for FAQs.

Ballistic Gel

Ballistic gel has revolutionised the field of forensic science and criminal investigations. Its unique properties allow it to accurately simulate the behaviour of human tissue when subjected to the impact of a bullet. This has become an invaluable tool for law enforcement agencies, as it provides crucial insights into the effects of different types of ammunition on the human body.

When a bullet is fired into a block of ballistic gel, it mimics the resistance and density of human tissue, allowing experts to analyse the wound channel, bullet fragmentation, and penetration depth. This information is vital in determining the type of weapon used, the distance from which the shot was fired, and even the angle of impact. Such details can be crucial in reconstructing crime scenes and identifying potential suspects.

Moreover, the medical field has also greatly benefited from the use of ballistic gel. Surgeons and medical researchers utilise this gelatinous substance to simulate human tissue during the development and testing of new medical procedures and devices. By replicating the behaviour of human flesh, they can assess the effectiveness and safety of surgical techniques, implants, and even protective gear.

The acceptance of ballistic gel as evidence in courts worldwide is a testament to its reliability and accuracy. Its ability to replicate the human body's response to ballistic trauma has been extensively validated and proven. This has not only strengthened the credibility of forensic investigations but has also provided a standardised method for evaluating the lethality of firearms and ammunition.

In addition to its forensic and medical applications, ballistic gel finds use in various industries. The automotive sector, for instance, employs it to test the safety of vehicle components during collisions. By simulating human tissue, engineers can assess the potential injuries that occupants may sustain in different crash scenarios, leading to the development of safer vehicles.

The versatility and reliability of ballistic gel have made it an indispensable tool for a wide range of applications. Its ability to accurately replicate human tissue has revolutionised the way we investigate crimes, develop medical procedures, and ensure the safety of various products. As technology advances, it is likely that this remarkable gelatine will continue to play a vital role in enhancing our understanding of terminal ballistics and human anatomy.

QUICK GUIDE

Making Your Gel:

1) Measure out 10% of gel powder by weight and 90% of cold water by weight or volume. Add the water to the gel powder and mix gently to combine the ingredients.

2) Place the mixture in the refrigerator and allow it to "bloom" for approximately 2 hours. This blooming process helps the gelatinous mixture set properly.

3) Heat the bloomed mixture to a temperature of 39°C (102°F). Stir the mixture slowly, ensuring that it melts throughout. If you don't have a thermometer, you can gauge the readiness by observing the mixture's consistency. It should resemble a syrup-like texture without any lumps.

4) Carefully pour the melted mixture into your desired mould, ensuring that there are no large bubbles trapped within. Place the mould in the refrigerator and allow it to set for 24 hours.

5) After the gel has solidified, gently remove it from the mould. It is now ready to be used for your desired applications, such as ballistic testing or medical simulations.

By following these steps, you can create a gel block that mimics human tissue and provides an accurate analogue for various purposes. Remember to handle the gel with care to maintain its integrity and ensure reliable results in your experiments or analyses.

Using Your Gel:

1)  Making sure your gel is at a suitable temperature, place the gel on a flat surface.

2)  If required and if using large calibre firearms, tie down the gel with string or cord.

3)  At a suitable distance, shoot your gel.

Note: Please follow all standard safety procedures when using firearms.

MIXTURES/DENSITIES

10% (Standard)

The standard mixture is the benchmark reference for forensic testing around the world. Used for when a repeatable and calibrated human analogue is required and can be used for all types of projectiles or penetrating objects. This is made using 10% gel powder by weight and 90% water by weight (or volume). See below for an example mixture chart:

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10% (Forensic) Strength Chart

20% (NATO)

The NATO mixture is normally used for high velocity projectiles that are armour penetrating. This offers the advantage of being stronger and not being as temperature sensitive. This is made using 20% gel powder by weight and 80% water by weight (or volume). See below for an example mixture chart:

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20% (NATO) Strength Chart

Storage: When storing your gel powder, keep it dry, sealed and out of direct sunlight. Gel powder can last up to a year. After you have cast your gel, keep it refrigerated until use. Cast gel will last 3 days unless treated with our preservative called “Extender”. For more information on this preservative, see the “Extender” section below.

Calibration: Once you have cast your gel, for it to be calibrated to international standards it will need to be kept at particular temperatures. For Standard 10% gel this is 3C, for NATO 20% gel this is 14C. Generally for Standard 10% gel this would require refrigeration up to 30 minutes for before use. For non-professional use, these values are guidelines.

Understanding your results: The analysis of ballistic gel falls under two main categories, penetration analysis, fracture analysis. Penetration analysis looks at the distance a projectile has penetrated into the gel and fracture analysis looks at the areas of broken (fractured) gel within a block to find out how much energy was imparted into the block. An example of what the wound profiles can be like are below:

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Extender: If you opt to use our preservative, known as Extender, in your gel mixture, it will help prevent the breakdown of the gel and inhibit the growth of mold, even if it is not continually refrigerated or stored for longer periods of time. However, it is still important to take proper storage precautions to maintain the quality and longevity of the gel block.

If you choose not to refrigerate the gel block, it is recommended to keep it wrapped up tightly in an airtight manner and store it in a cool place. This will help protect the gel from exposure to air and potential contaminants.

On the other hand, if you decide to refrigerate the gel block, it will have an extended shelf life of up to 6 weeks. Refrigeration helps maintain the stability and integrity of the gel, reducing the risk of spoilage or degradation.

By following these storage guidelines and utilising the preservative, you can ensure that your gel block remains in optimal condition for an extended period, allowing for reliable and consistent results in your forensic testing or other applications.

Please note that it is always important to check the gel block for any signs of spoilage or degradation before use, regardless of the storage method employed.

Re-usability: Your gel can be used more than once when using Extender. For more information on this, check out our Extender product or contact our team.

Safety information: This product is natural 250-260 bloom gelatine, derived from pig skin and poses no known health risks. Although natural gelatine is edible, we request that you do not eat this product. If this product is eaten, no action is required. If this product is inhaled (powder form only) give the casualty water and seek medical assistance. If this product is on the skin, wash with warm soapy water. If this product gets into eyes, wash the casualty’s eyes with water and seek medical assistance if irritation continues.

Ballistic Soap

Our calibrated Ballistic Soap offers a convenient and ready-to-use solution for assessing the penetration and damage caused by projectiles, such as pistol or rifle rounds. Unlike Ballistic Gel, this product expands upon impact, leaving the temporary cavity intact for further analysis. This unique feature allows users to compare different ammunition types over various ranges and gain valuable insights into their performance.

To examine the temporary cavity created by the projectile, simply cut open the block in the direction of the wound. This will reveal the cavity and provide a visual representation of the projectile's impact. Additionally, for more detailed analysis, our casting powder mixture can be used to fill the cavity and create a cast of the wound. This allows for precise weight and volume comparisons, aiding in the evaluation of ammunition effectiveness.

For larger calibre projectiles, multiple blocks can be placed back-to-back, ensuring they are touching. This setup allows the projectile to travel through a longer path within the Ballistic Soap, providing a more comprehensive understanding of its behaviour and potential damage.

Ballistic Soap offers a practical and versatile solution for professionals in various fields, including law enforcement, forensic science, and firearm development. Its ability to preserve the temporary cavity and facilitate further analysis sets it apart from traditional Ballistic Gel, making it a valuable tool for studying terminal ballistics and improving projectile performance.

Size: Large Bucket - 25.4cm L x 21.5cm W x 20.3cm H (10′′ L x 8.5′′ W x 8′′ H) approx.

Weight: 11kg (approx.)

Warning: During use, the Ballistic Soap block undergoes rapid expansion to simulate the formation of a temporary cavity. It is important to handle the block with care and avoid placing it on fragile or brittle surfaces that could potentially become damaged.

To ensure the stability and protection of the block during testing, it is recommended to use a single-use stand, foam, or cardboard as a supportive surface. These materials provide a stable base for the expanding block and help prevent any potential damage to the underlying surface.

By using a suitable stand or support, you can safely conduct your penetration and fracture analysis without compromising the integrity of the Ballistic Soap block or risking damage to the testing environment.

Remember to always prioritise safety and handle the Ballistic Soap block responsibly to ensure accurate and reliable results in your ballistic testing endeavours.

Storage: To maintain the quality and integrity of our Ballistic Soap, we package it in a waterproof and airtight bucket. This packaging is designed to protect the soap from high moisture levels and prevent dehydration during transit or storage. By keeping the soap in a controlled environment, we ensure that it remains in optimal condition for accurate and reliable testing.

It is important to note that exposing the Ballistic Soap to temperatures below 3°C (37°F) for prolonged periods of time can cause the product to "sweat." This sweating phenomenon occurs when the soap absorbs moisture from the air, leading to changes in its consistency and potentially affecting its performance. To prevent this, it is recommended to store the Ballistic Soap in a cool and dry location, away from extreme temperatures.

By following these storage guidelines, you can ensure that your Ballistic Soap maintains its quality and effectiveness over time. This will allow you to consistently obtain accurate results in your penetration and fracture analysis, providing valuable insights for your testing and research needs.

Re-usability: Our ballistic soap offers the advantage of being reusable, allowing for multiple tests and analyses. To prepare the soap for reuse, follow these simple steps:

1. Remove Projectile and Debris: Cut out any projectiles or fragments present in the wound track of the soap block. Ensure that the surface of the block is free from any dirt or debris.

2. Cut into Smaller Chunks: Cut the soap block into smaller chunks. This will facilitate the melting process and ensure even distribution of heat.

3. Heat the Soap: Place the soap chunks into a waterproof container with a lid. The container can be heated on a stove, in an oven, or even in a microwave for smaller blocks. Heat the soap slowly until it reaches a temperature of around 60°C (140°F). Stir the soap occasionally during the heating process to ensure uniform melting.

4. Pour into a Mould: Once the soap has completely melted and is homogeneous, it is ready to be poured into a mould for casting. If necessary, add 1% of water by weight to replace any water lost during the heating process. This will help maintain the desired consistency of the soap.

5. Allow to Cool: Place the mould containing the poured soap in a safe and cool location. Leave it overnight to allow the soap to solidify and regain its original form.

After following these steps, your ballistic soap block will be ready to use again for further penetration and fracture analysis. This reusability feature not only saves costs but also ensures consistent and reliable results in subsequent tests.

Please note that safety precautions should be taken when handling hot soap or using heating appliances. Always follow the manufacturer's instructions and exercise caution to prevent any accidents or injuries.

Note: The calibration of this product will deteriorate after each remould.

FAQ

  • A. Our delivery times depend on the product being ordered. powder or kits are usually shipped within a few days of ordering - unless ordering from a 3rd party such as Amazon, where orders are shipped by an amazon partner or for European orders which can take up to 6 weeks with customs due to Brexit requirements. For ready made blocks, ballistic sims or custom orders, the delivery time is generally longer and will be delivered within 3 weeks (UK) and up to 6 weeks for non-UK orders. This is because these products are made to order. If you have a specific delivery date (leadtime) please contact the team ahead of placing the order to check current timings.

  • A. Yes, we can make various custom products depending on the application. Please contact the team for more information and to book a requirements session.

  • A. To cancel an order, please contact us before shipping. If your item has been shipped we can accept a return if the order is unopened and undamaged. The return shipping is at the customer expense. We will then process a refund within 14 days (usually much quicker)

    Please note: Blocks, Ballistic Sim products or custom orders must be cancelled within 24 hours of placing the order to ensure they are not cast. These products cannot be refunded once cast.

  • A. Yes, our products are calibrated to forensic or NATO standards depending on the product. See the product information to see what type of calibration it is set to.

  • Yes, both our business and products are insured for forensic testing and firearms testing.

  • Defensible Ballistics was founded in 2013 in Kent, England (08826520). We are a family run business with specific expertise in firearms/weaponry and analysis. We supply law enforcement (police), military, medical and media organisations around the world with our products being used on some of the most cutting edge projects in modern human history.